LayerLok AF
Flexibility maximized
Take flexibility of a double decking system to a whole another level. The LayerLok AF double decking system will help you to increase the volume from 33 pallets to 66 pallets by maximizing every millimeter of your closed box or refrigerated trailer.
Take flexibility of a Double Decking system to a whole another level. The LayerLok AF Double Decking system will help you to increase the volume from 33 pallets to 66 pallets by maximizing every millimeter of your closed box or refrigerated trailer.
Our engineers have managed to make the LayerLok AF the lowest and lightest aluminum captive airline Double Decking system available in the market! By completely redesigning the beam profiles and by manufacturing it of a superior quality aluminum.
The LayerLok AF can even be retrofitted, find out more about below or contact your local subsidiary for a configuration that fulfills your requirements.
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PIEK Certified
<60 dB
Semi-recessed or Surface Mounted
Always a solution
Airline equipment compatible
From any supplier
Double Decking Transport
A Double Decking solution is ideal in situations where cargo can’t be piled on top of each other, e.g pallet with boxes. Creating a second deck enables you to use the complete capacity of the vehicle. Our solutions can be used even with mixed loading heights.
Compatible with all airline equipment
Flexibility in our believe, means creating a system on the spot, depending on the cargo that needs to be transported safely from A to B. With the LayerLok AF you will be able to use airline equipment such as beams (for Double Decking or shoring), shoring poles, lashing straps and fittings – even though not manufactured by LoadLok. The LayerLok AF Beams have a decking capacity of 1000kg, the heavy duty version can be used with payloads up to 1350kg.
Flexibility also means it can be installed in any kind of vehicle. We offer LayerLok AF Tracks as semi-recessed and surface mounted. Both available as single and double. This Double Decking system can be used completely captive. Meaning equipment can not get lost or stolen.
Lightest Airline solution
At the Research and Development department in Hirwaun (United Kingdom), our engineers have achieved the impossible. Without making any compromises on performance, compatibility nor installation methods; they have created the lowest semi-recessed track profile (14,5mm – only 4mm above surface!). We saw it as our objective to create a system that maximizes the volume and payload of the vehicle.
The LayerLok AF will offer the highest possible insulation values (when used in a Reefer) as more foam can be used to bond the track to the vehicle. Besides, the complete system weight has been decreased. Resulting in a lower gross vehicle mass, higher payload thus lower cost per kilometer and total cost of ownership to the transport company.
The weight reduction also has a great positive ergonomic advantage to the operator! Imagine the endless possibilities of configurations for a variety of applications! Ask your bodybuilder or contact us directly for inspiration.
PIEK Certified
Governments defined standards for noise emission during loading and unloading during nighttime deliveries. A PIEK certificate is issued for vehicles and equipment operating under 60dB(A) which will be suitable for use in nighttime deliveries without causing noise disturbance.
The LayerLok AF has been approved and certified according to PIEK standards. With this certificate, the LayerLok AF in a captive load securing as well as in a Double Decking configuration are an ideal solution for distribution during nighttime in city centers. This certificate is in combination with our specifically designed PIEK Beam in combination with trigger bar.
LayerLok AF 5050/5052 Tracks
| Article no. | Configuration | Product | Material | Finishing | Fixing Hole Ø (mm) | Fixing Hole Pitch (mm) | Thickness (mm) | Thickness above surface (mm) | Length (mm) | Profile Width (mm) | Profile Height (mm) |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Custom | Surface mounted | 5052 | Aluminum | Anodised Non-Anodised | Customizable | Customizable | 12 | 12 | Customizable | 170 (Customizable) | 12 |
| Custom | Surface mounted | 5050 | Aluminum | Anodised Non-Anodised | Customizable | Customizable | 12 | 12 | Customizable | 95 (Customizable) | 12 |
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Minimum order quantities apply, please ask our sales department
LayerLok AF 5051/5053 Tracks
| Article no. | Configuration | Product | Material | Finishing | Fixing Hole Ø (mm) | Fixing Hole Pitch (mm) | Thickness (mm) | Thickness above surface (mm) | Length (mm) | Profile Width (mm) | Profile Height (mm) |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Custom | Semi-Recessed | 5053 | Aluminum | Anodised Non-Anodised | Customizable | Customizable | 14,5 | 4 | Customizable | 167 (Customizable) | 14,5 |
| Custom | Semi-Recessed | 5051 | Aluminum | Anodised Non-Anodised | Customizable | Customizable | 14,5 | 4 | Customizable | 80 (Customizable) | 14,5 |
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Minimum order quantities apply, please ask our sales department
LayerLok AF 1841 (HD) Beams
| Article no. | Product | Material | Finishing | Working Range (mm) | Load Capacity Decking (daN) | Load Capacity Shoring (daN) |
|---|---|---|---|---|---|---|
| 10014930 | 1841 | Aluminum | Non-Annodised | 2400 - 2680 | 1000 | 900 |
| Custom | 1841 | Aluminum | Non-Anodised Anodised | Customizable | 1000 | 900 |
| 10015112 | 1841HD | Aluminum | Non-Annodised | 2395 - 2675 | 1350 | 1125 |
| Custom | 1841HD | Aluminum | Non-Anodised Anodised | Customizable | 1350 | 1125 |
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Minimum order quantities apply, please ask our sales department
LayerLok AF 1848 (HD) Beams
| Article no. | Product | Material | Finishing | Working Range (mm) | Load Capacity Decking (daN) | Load Capacity Shoring (daN) |
|---|---|---|---|---|---|---|
| 10014929 | 1848 | Aluminum | Non-Annodised | 2440 - 2700 | 1000 | 900 |
| Custom | 1848 | Aluminum | Non-Anodised Anodised | Customizable | 1000 | 900 |
| 10015113 | 1848HD | Aluminum | Non-Annodised | 2440 - 2700 | 1350 | 1125 |
| Custom | 1848HD | Aluminum | Non-Anodised Anodised | Customizable | 1350 | 1125 |
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Minimum order quantities apply, please ask our sales department
3D Animation video
Check all details of our LayerLok AF solution in our 3D animation video.
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LayerLok Downloads
Contact our team of specialists
Get in touch with our cargo control specialists today. Ask for a quote, product information or a product tailored to your specifications.
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Your questions answered
Our most frequently asked questions you will find below. If you have further questions regarding our solutions, don't hesitate to contact our load optimisation experts.
What is the LayerLok AF?
The LayerLok AF is a flexible and lightweight double decking system designed to maximize the space within closed box or refrigerated trailers, increasing the volume capacity from 33 pallets to 66 pallets. It is the lowest and lightest aluminum captive airline double decking system on the market.
What are the key features of the LayerLok AF?
- Maximized Flexibility: Designed to significantly increase trailer capacity by creating a second deck.
- Lightweight Design: Made from superior quality aluminum, making it the lowest and lightest double decking system.
- Versatile Compatibility: Compatible with all airline equipment, including beams, shoring poles, lashing straps, and fittings.
- Retrofit Capabilities: Can be installed in existing vehicles.
- PIEK Certification: Approved for noise emission standards suitable for night-time deliveries.
How does the LayerLok AF operate?
The LayerLok AF operates by adding a second deck within your trailer, allowing you to safely transport cargo that cannot be piled on top of each other, such as pallets with boxes. This system can be installed as semi-recessed or surface-mounted tracks, both available in single and double configurations.
In which situations is the LayerLok AF most beneficial?
The LayerLok AF is ideal for:
- Double Decking Transport: Perfect for scenarios where cargo cannot be stacked on top of each other.
- Night-Time Deliveries: Its PIEK certification ensures compliance with noise regulations for night-time operations in urban areas.
What are the product specifications for LayerLok AF tracks?
The LayerLok AF tracks come in several configurations:
- Surface Mounted Tracks (5050, 5052): Profile height of 12mm.
- Semi-Recessed Tracks (5051, 5053): Profile height of 14.5mm (only 4mm above the surface).
- Materials: Made of high-quality aluminum, available in anodized or non-anodized finishes.
- Customization: Tracks can be customized in length, profile width, and fixing hole specifications.
What are the load capacities of the LayerLok AF beams?
The LayerLok AF beams offer various load capacities:
- 1841: Standard beam with a decking capacity of 1000kg and shoring capacity of 900 DAN.
- 1841HD: Heavy-duty beam with a decking capacity of 1350kg and shoring capacity of 1125 DAN.
- 1848: Standard beam with a decking capacity of 1000kg and shoring capacity of 900 DAN.
- 1848HD: Heavy-duty beam with a decking capacity of 1350kg and shoring capacity of 1125 DAN.
How does the LayerLok AF contribute to efficiency and cost savings?
The LayerLok AF reduces the system weight, resulting in a lower gross vehicle mass and higher payload. This translates to lower cost per kilometer and total cost of ownership for transport companies. Additionally, the weight reduction offers ergonomic benefits to operators.
Is the LayerLok AF customizable for specific vehicle types and applications?
Yes, the LayerLok AF can be tailored to meet specific requirements for various closed box or refrigerated vehicles. Custom configurations are available for different track profiles, lengths, and finishes to suit individual needs.