LayerLok SC

Maximises SWAP body capacity and volume

The LayerLok SC was designed and developed with the sole objective to be the most efficient solution for SWAP-bodies.

LayerLok SC

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The LayerLok SC was designed and developed with the sole objective to be the most efficient solution for SWAP-bodies. The single 5044 steel tracks are perfectly suitable to be welded at the required position, e.g. on the corrugations of the container. The 1849 beams have been completely redesigned, reducing the weight of a complete system with 78kg (based on a typical configuration with 23 beams). The LayerLok SC can even be retrofitted, find out more about below or contact your local subsidiary for a configuration that fulfills your requirements.

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Weight reduction
Up to 30%

Low pitch
50,8mm

Captive
Equipment stays with the vehicle

Double Decking Transport

A double decking solution is ideal in situations where cargo can’t be piled on top of each other, e.g pallet with boxes. Creating a second deck enables you to use the complete capacity of the vehicle. Our solutions can be used even with mixed loading heights.

Double Decking Re-Invented

The engineers of our Research and Development department were given the task to re-engineer our double decking solutions, focusing on minimising the weight without any compromises on performance. Combined with our manufacturing capabilities and optimal supply chain, these double decking solutions will contribute to great efficiency for our customers.

Lightest Captive Solution From Steel

Utilise the maximum volume and capacity of the SWAP-body by using a double decking system that has the lowest system weight in the market. The weight reduction of the beams also has a great positive ergonomic advantage to the operator. The aluminum 1849 (1300kg) and 1849 Heavy-Duty beams (1350kg) slide into the 5044 single tracks. 

Creating a full captive double decking system: equipment can’t get lost or stolen. The 1849 decking beams are easily locked into position at the desired height thus providing an instant second and even a third level of decking or pallet stations. 

The system can also be set at various levels throughout the vehicle to accommodate mixed load requirements. When the beams are not required, they simply can be stored at roof level.

SC Tracks

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Contact Us for Customisable Options




SC Beams

Contact Us for Customisable Options


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3D Animation video

Watch our 3D Animated video to discover all details about our IsoLok solution.

Your questions answered

The LayerLok SC is a double decking system specifically designed for SWAP-bodies, aimed at maximizing the container's capacity and volume efficiency. It includes 5044 steel tracks and 1849 aluminum beams, offering a lightweight and captive solution.

  • SWAP-Body Optimisation: Designed to maximise space and efficiency in SWAP-bodies.
  • Weight Reduction: Up to 30% lighter than comparable systems, achieved through innovative beam design.
  • Low Pitch: Tracks feature a low pitch of 50.8mm, optimising usable space.
  • Captive System: Beams lock into the tracks, preventing equipment loss or theft.
  • Double Decking Capability: Allows for the creation of multiple levels within the container, suitable for varied cargo heights.

The LayerLok SC operates by installing 5044 steel tracks onto the corrugations of the SWAP-body. These tracks accommodate 1849 aluminum beams, which can be adjusted to different heights to create multiple decking levels. The system is designed for ease of use and to maximise the container's internal volume.

  • Maximised Capacity: Increases the number of pallets or cargo that can be transported in SWAP-bodies.
  • Weight Savings: Reduces the overall weight of the system, contributing to lower transportation costs.
  • Security: Captive system prevents equipment from getting lost or stolen.
  • Ergonomic Advantages: Lightweight beams improve handling and operational efficiency for operators.

The LayerLok SC distinguishes itself with its focus on SWAP-body efficiency and weight reduction without compromising on performance. It offers a fully integrated double decking solution that can be tailored to fit specific SWAP-body configurations.

  • 5044 Tracks: Surface-mounted steel tracks with customisable lengths and fixing specifications.
  • 1849 Beams: Aluminium beams with load capacities of up to 1000kg, available in standard and heavy-duty versions. Customisable in length and finish to meet specific requirements.

Yes, both the tracks and beams of the LayerLok SC can be customized to fit different SWAP-body configurations and specific customer needs. This includes adjusting lengths, profiles and finishes for optimal performance.

Yes, the LayerLok SC can accommodate mixed load requirements by allowing adjustable heights for the beams. This flexibility enables efficient use of space within the SWAP-body for various cargo types and sizes.