Maximise the space within your trailers. With the LayerLok XP, you will be able to use every millimeter to the fullest! It has the lowest track profile in combination with smallest adjustable pitch available in the market.
Maximise the space within your trailers. With the LayerLok XP, you will be able to use every millimeter to the fullest! It has the lowest track profile in combination with smallest adjustable pitch available in the market. As there is almost no friction between track and beam; wear and tear does not get any chance - providing maximum performance year over year. And proven itself over the last 15 years.
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PIEK Certified
<60 dB
Ultra-low Pitch
21,5mm
Ultra-low Profile
9,25mm
A double decking solution is ideal in situations where cargo can’t be piled on top of each other, e.g pallet with boxes. Creating a second deck enables you to use the complete capacity of the vehicle. Our solutions can be used even with mixed loading heights.
The engineers of our R&D department were given the task to re-engineer our double decking solutions, focusing on minimising the weight without any compromises on performance. Combined with our manufacturing capabilities and optimal supply chain, these double decking solutions will contribute to great efficiency for our customers.
The LayerLok XP 5060, 5064, 5065, 5066 and 5067 tracks are available as single or double in fully recessed, semi-recessed or surface mounted. The fully recessed tracks with only a profile height of 9,25mm (!) opens up a world of possibilities for closed box or refrigerated vehicles/reefers with a wall thickness of only 24mm (or more). With its captive capabilities and PIEK certification it can not only be used in a double decking configuration, but also in a captive load securing configuration. The LayerLok XP can even be retrofitted, find out more below or contact your local subsidiary for a configuration that fulfills your requirements.
The engineers of our Research and Development went back to the drawing board to design a Double Decking system that is significantly lighter than its predecessor (ESC Double Decking) without any compromises on performance. They have succeeded.
They changed the inside profile of the track and beam in combination with a superior quality aluminum, the weight has been reduced up to 44%. Resulting in a lower gross vehicle mass, higher payload thus lower cost per kilometer and total cost of ownership to the transport company. While the performance of the decking beams has remained unchanged. The 1843 has a decking capacity of 1000kg, the heavy duty version 1843HD can be used with payloads up to 1350kg. The operator will also benefit from the significant weight reduction, as it will have a great positive ergonomic advantage!
Governments defined standards for noise emission during loading and unloading during nighttime deliveries. A PIEK certificate is issued for vehicles and equipment operating under 60dB(A) which will be suitable for use in nighttime deliveries without causing noise disturbance.
The LayerLok XP has been approved and certified according to PIEK standards. With this certificate, the LayerLok XP in a captive load securing as well as in a Double Decking configuration are an ideal solution for distribution during nighttime in city centers. This certificate is in combination with our specifically designed PIEK Beam in combination with trigger bar.
The LayerLok XP can be applied in any kind of closed box or refrigerated vehicles, with a wall thickness of only 24mm (or more). The tracks are available as fully recessed, semi-recessed or surface mounted – all available as double or single tracks.
The LayerLok XP is a highly durable and lightweight double decking system designed to maximize the space within your trailers. It features the lowest track profile and smallest adjustable pitch available in the market, allowing you to use every millimeter of your trailer’s capacity.
The LayerLok XP features tracks and beams that can be configured for double decking, allowing cargo to be stacked on two levels without compromising safety or cargo integrity. The system minimizes the weight while maintaining performance, making it ideal for mixed loading heights.
The LayerLok XP is ideal for:
The LayerLok XP tracks are available in several configurations:
The LayerLok XP beams offer various load capacities:
By reducing the weight of the double decking system up to 44%, the LayerLok XP lowers the gross vehicle mass, increases payload and reduces cost per kilometer and total cost of ownership. The optimised design enhances ergonomic handling for operators and improves overall transport efficiency.
Yes, the LayerLok XP can be tailored to meet specific requirements for various closed box or refrigerated vehicles. Custom configurations are available for different track profiles, lengths, and finishes to suit individual needs.
